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https://github.com/hzeller/air-filter-box

Quad AirFilter using standard box-fan and standard aircon/furnace filters
https://github.com/hzeller/air-filter-box

fan filter quad-filter

Last synced: 8 months ago
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Quad AirFilter using standard box-fan and standard aircon/furnace filters

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README

          

# Air filter box

Getting ready for the next wildfire season.

This is using [MERV13 filters from Amazon](https://amazon.com/dp/B00CJZ7TB2)
as well as the guts from
[some well-made fans](https://amazon.com/dp/B08GLV99T9).

![](img/air-filter.png)

### Generate file

The cut is dependent on the thickness of the used plywood. To generate DXF
file, [OpenSCAD] needs to be installed. Then, measure the
actual thickness of the plywood with calipers.

Let's assume we measure **5.7mm**. Then this command will generate the necessary
DXF file:

```
make air-filter-cuts-5.7mm.dxf
```

As an example, there is a 5.5mm size pre-generated [air-filter-cuts-5.5mm.dxf](./air-filter-cuts-5.5mm.dxf) in this directory.

### Laser cut

Everything is in one big DXF file of which probably parts have to be disabled
to cut one at a time on a normal-sized laser cutter :)

To laser-cut, it is probably good to use an inward kerf correction for the
finger slots.

![](img/cuts-sample.png)

### Assembly

Glue in top and bottom filter stopper (shown in blue below first).

Corner parts have to be slotted together length-wise, then the bottom and
top finger joints fit exactly with the corresponding top and bottom plate.

Corner parts can be glued.

![](img/assembly-draw.gif)

If things look like this, PM2.5 is probably high, and it is good to have
such filter:
![](img/sf-2020-09-09.jpg)

[OpenScad]: https://openscad.org/downloads.html