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https://github.com/pdaxrom/N64cart

RP2040 N64 cartridge
https://github.com/pdaxrom/N64cart

cartridge firmware homebrew nintendo-64 raspberry-pi-pico rp2040 uart usb

Last synced: 3 months ago
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RP2040 N64 cartridge

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README

        

# N64cart - N64 flash cartridge

* [Intro](#intro)
* [Concept](#concept)
* [Project files](#project-files)
* [Features](#features)
* [Memory mapping](#memory-mapping)
* [PCB](#pcb)
* [Order notes](#order-notes)
* [Assembly notes](#assembly-notes)
* [Build firmware](#build-firmware)
* [Cartrigde utility](#cartrigde-utility)
* [Build](#build)
* [How to use](#how-to-use)
* [Total cartridge cost (32MB version)](#total-cartridge-cost-32mb-version)
* [Photos version 2](#photos-version-2)
* [BOM list for version 3](#bom-list-for-version-3)
* [Photos version 3](#photos-version-3)

## Intro

Existing N64 flash cartridges are quite expensive, but thanks to Konrad Beckmann, who first used a raspberry pi pico as a memory controller, he managed to create a cheap version that can be built at home.

Hardware and firmware initially are forked from Konrad Beckmann [PicoCart64](https://github.com/kbeckmann/PicoCart64)

N64 cartridge connector footprint for Eagle CAD from [SummerCart64](https://github.com/Polprzewodnikowy/SummerCollection)

N64 ROM boot code derived from [N64FlashcartMenu](https://github.com/Polprzewodnikowy/N64FlashcartMenu) and [N64 DreamOS ROM](https://github.com/khill25/Dreamdrive64/tree/main/sw/n64)

## Concept

The main idea is to make the cartridge as simple and cheap as possible. Contrary to Konrad's idea of multiplexed PSRAM chips and two RP2040, I decided to use one SPI flash memory chip and one RP2040. Modern flash chips allow to erase and flash data more than 100,000 times, which is more than enough for home use for many years. Since the RP2040 does not support SPI flash chips larger than 16MB, it was decided to use page mode with page switching through the Extended Address register (EA register). Unfortunately, this method has a problem with long switching of 16MB pages, because need to disable the XIP mode, enable the SPI mode to change the page and enable the XIP back. Therefore, it was decided to use QSPI with 32-bit addressing mode without XIP.
To effectively work with cartridge flash chip, a special version of the filesystem was created - romfs, which allows to map sectors of saved files as a continuous data area, to which the N64 has access via the PI bus. At the moment, romfs does not support directories. The maximum memory size depends on the cartridge board version - 64 MB for version 2 with a soic-8/wson-8 8x6 flash chip package, 128 MB for version 3 with a soic-16 flash chip package.

### Project files

#### Cartridge board version 2 (soic-8/wson-8 8x6 - 64MB max)

[Schematic pdf](hw/n64cart-v2-soic-8.pdf)

[Schematic eagle cad](hw/n64cart-v2-soic-8.sch)

[PCB eagle cad](hw/n64cart-v2-soic-8.brd)

[Gerber files](hw/n64cart-v2-soic-8_2024-08-11.zip)

#### Cartridge board version 3 (soic-16 - 128MB max)

[Schematic pdf](hw/n64cart-v3-soic-16.pdf)

[Schematic eagle cad](hw/n64cart-v3-soic-16.sch)

[PCB eagle cad](hw/n64cart-v3-soic-16.brd)

[Gerber files](hw/n64cart-v3-soic-16_2024-08-11.zip)

### Features

- One user controllable LED, accessible from N64 side, RGB WS2812 for PCB version 3 (all except PicoCart64-lite)

- UART port, accessible from N64 side (all except PicoCart64-lite)

- USB passthrough to N64 side

- Emulation for EEPROM 4/16Kbit

- Emulation for SRAM 256Kbit/1MBit

- USB utility to access to the cartridge flash chip as filesystem.

### Memory mapping

#### Registers:

Register|Address|Mode
--------|-------|----
UART_CTRL|0x1fd01000|R-
UART_RXTX|0x1fd01004|RW
LED_CTRL|0x1fd01008|-W
SYS_CTRL|0x1fd0100c|RW
SSI_SR|0x1fd01010|RW
SSI_DR0|0x1fd01014|RW
FW_SIZE|0x1fd01018|R-

#### UART_CTRL bits:

Function|Bit mask|Mode
--------|--------|----
UART_RX_AVAIL|0x01|R-
UART_TX_FREE|0x02|R-

#### UART_RXTX bits:

Function|Bit mask|Mode
--------|--------|----
DATA|0xFF|RW

#### LED control bits:

Function|Bit mask|Mode|Note
--------|--------|----|---
LED_ONOFF|0x01|-W|PCB v2 or PCB v3 without WS2812
LED_RGB|0x00ffffff|-W|PCB v3 only

#### SYS_CTRL bits:

Function|Bit mask|Mode
--------|--------|----
EEPROM_16KBIT|0x1000|RW
SRAM_UNLOCK|0x100|RW
FLASH_MODE_QUAD|0x10|RW
FLASH_CS_HIGH|0x01|RW

#### SSI_SR bits:

Function|Bit mask|Mode
--------|--------|----
SSI_SR_TFNF_BITS|0x01|R-
SSI_SR_RFNE_BITS|0x02|R-

#### SSI_DR0 bits:

Function|Bit mask|Mode
--------|--------|----
DATA|0xff|RW

## PCB

### Order notes

The thickness of the PCB is 1.2 mm.

Ordering a stencil will make it easier to apply solder paste, but will increase the cost of the order.

### Assembly notes

After soldering, if you have used a flux when soldering a processor or a flash chip, wash it well from the board, otherwise unstable work with memory is possible or it will not work at all.

#### for PCB version 2

Do not solder Q1 if D2 is soldered. Use either D2 or Q1.

Do not solder R1 and R6.

#### for PCB version 3

Do not solder R1 and D2 if LED3 is soldered.

## Build firmware

To build, you will need an installed Pico SDK.

By default, the firmware is compiled for cartridge version 3 and NTSC. Add to cmake ```-DBOARD=v2``` to build it for version 2 (flash chip 32/64 MB). Add to cmake ```-DBOARD=pico``` to build it for generic pico cartridge (flash chip 16 MB or less) without SI_DAT, SI_CLK, NMI, INT lines.
Add to cmake ```-DBOARD=pico-lite``` to build it for PicoCart64-lite cartridge (flash chip 16 MB or less) with SI_DAT, SI_CLK, NMI, INT lines.

Add to cmake ```-DREGION=pal``` to build it for PAL.

Steps to build:
```
cd fw

mkdir build

cd build

cmake ..

make -j
```

Press the cartridge button, connect the cartridge to USB and upload 'n64cart.uf2' to the RPI-RP2 disk.

## Build rom manager

To build, you will need an installed N64 toolchain with [libdragon](https://github.com/DragonMinded/libdragon), compiled in opengl branch.

Add to make ```BOARD=pico``` to build it for generic pico (flash chip 16 MB and less). Add to make ```BOARD=pico-lite``` to build it for PicoCart64-lite (flash chip 16 MB and less).

Steps to build:

```
cd ../../rom

make
```

## Cartrigde utility

The utility is used to format cartridge memory, write and read files from cartridge memory. You can upload new roms, change the background pictures with utility.

### Build

To build for linux and Mac OS, you need to install the libusb development files.

```
cd ../utils

make
```

For windows, install mingw toolchain.

```
cd ../utils

make SYSTEM=Windows
```

### How to use

The first time you use a cartridge, you must format it and write a file manager:

```
./usb-romfs format

./usb-romfs push ../rom/n64cart-manager.z64
```

Upload some other roms, for example:

```
./usb-romfs push rodfsdemo.z64
```

Change background image:

```
./usb-romfs push picture.jpg background.jpg
```

Full list of the utility commands:

```
./usb-romfs help
./usb-romfs bootloader
./usb-romfs reboot
./usb-romfs format
./usb-romfs list
./usb-romfs delete
./usb-romfs push [--fix-rom][--fix-pi-bus-speed[=12..FF]] [ ]
./usb-romfs pull [ ]
```

## Total cartridge cost (32MB version)

The price of components for an online order of one or two pieces may be lower
than the cost of delivery. When ordering in several pieces, sometimes there
may even be free shipping.

Seller|Delivery cost|Components
------|-------------|---
[Chicago Electronic Distributors](https://chicagodist.com/)|$6-$11|RP2040
[Arrow](https://www.arrow.com/)|Free for orders > $50|spi flash,resistors,capacitors,etc
[jlpcb](https://jlcpcb.com/)|$22.4|PCB

The price for 5 PCB is $2 ($4 for non first in order position).

The most expensive components:

Component|qty|Price
---------|---|-----
RP2040|1|$1
W25Q256JVEIQ|1|$4.24
ABLS-12.000MHZ-B4-T|1|$0.26
UJ2-MIBH-G-SMT-TR|1|$0.45
LDI1117-3.3U|1|$0.34
BAT60AE6327HTSA1|2|$0.93

All other components (LEDs, resistors, capacitors) from home stock, total cost less than $1.

So, the total cost of the pcb and components is approximately $9.

## Photos version 2

## BOM list for version 3

Part|Value|Device|Package
----|-----|------|-------
C1|100n|C-EUC0402|C0402
C2|100n|C-EUC0402|C0402
C3|100n|C-EUC0402|C0402
C4|100n|C-EUC0603|C0603
C5|100n|C-EUC0402|C0402
C6|100n|C-EUC0402|C0402
C7|100n|C-EUC0603|C0603
C8|100n|C-EUC0402|C0402
C9|100n|C-EUC0402|C0402
C10|1uF|C-EUC0402|C0402
C11|100n|C-EUC0402|C0402
C12|100n|C-EUC0402|C0402
C13|1uF|C-EUC0402|C0402
C14|100n|C-EUC0402|C0402
C15|27pF|C-EUC0402|C0402
C16|27pF|C-EUC0402|C0402
C22|10u|C-EUC0805|C0805
D1|SL02-GS08|SL02-GS08|SOD-123
D2|GREEN|LED0603|0603
D3|RED|LED0603|0603
IC1|RP2040-QFN56|RP2040-QFN56|QFN-56
LED3|XL-5050RGBC-WS2812B|XL-5050RGBC-WS2812B|XL5050RGBCWS2812B
Q1|BSS84|BSS84|SOT23
R1|1K|R-EU_R0603|R0603
R2|1K|R-EU_R0402|R0402
R3|1K|R-EU_R0402|R0402
R4|27|R-EU_R0402|R0402
R5|27|R-EU_R0402|R0402
R12|1K|R-EU_R0603|R0603
S1||10-XX|B3F-10XX
U$1|LDI1117-3.3U|LDI1117-3.3U|LDI1117-3.3U
U2||USB|USB-MICRO-SMD
U4|MX66L1G45GMI-08G|MX66L1G45GMI-08G|SOP_16
XTAL1|ABLS-12.000MHZ-B4-T|ABLS-12.000MHZ-B4-T|XTAL_ABLS_ABR

## Photos version 3