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https://github.com/mikeferguson/robot_calibration

Generic calibration for robots
https://github.com/mikeferguson/robot_calibration

calibration robot ros ros2

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Generic calibration for robots

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README 

        
# Robot Calibration



This package offers several ROS2 nodes. The primary one is called _calibrate_,

and can be used to calibrate a number of parameters of a robot, such as:



 * 3D Camera intrinsics and extrinsics

 * Joint angle offsets

 * Robot frame offsets



These parameters are then inserted into an updated URDF, or updated camera

configuration YAML in the case of camera intrinsics.



Two additional ROS nodes are used for mobile-base related parameter tuning:



 * _base_calibration_node_ - can determine scaling factors for gyro and track

   width parameters by rotating the robot in place and tracking the actual

   rotation based on the laser scanner view of a wall.

 * _magnetometer_calibration_ - can be used to do hard iron calibration

   of a magnetometer.



## The _calibrate_ node



Calibration works in two steps. The first step involves the capture of data

samples from the robot. Each "sample" comprises the measured joint positions

of the robot and two or more "observations". An observation is a collection

of points that have been detected by a "sensor". For instance, a robot could

use a camera and an arm to "detect" the pose of corners on a checkerboard.

In the case of the camera sensor, the collection of points is simply the

detected positions of each corner of the checkerboard, relative to the pose

of the camera reference frame. For the arm, it is assumed that the checkerboard

is fixed relative to a virtual frame which is fixed relative to the end

effector of the arm. Within the virtual frame, we know the position of each

point of the checkerboard corners.



The second step of calibration involves optimization of the robot parameters

to minimize the errors. Errors are defined as the difference in the pose

of the points based on reprojection throuhg each sensor. In the case of our

checkerboard above, the transform between the virtual frame and the end

effector becomes additional free parameters. By estimating these parameters

alongside the robot parameters, we can find a set of parameters such that

the reprojection of the checkerboard corners through the arm is as closely

aligned with the reprojection through the camera (and any associated

kinematic chain, for instance, a pan/tilt head).



### Configuration



Configuration is typically handled through two sets of YAML files. The first

YAML file specifies the details needed for data capture:



 * chains - The kinematic chains of the robot which should be controlled,

   and how to control them so that we can move the robot to each desired pose

   for sampling.

 * features - The configuration for the various "feature finders" that

   will be making our observations at each sample pose. Current finders include

   an LED detector, checkerboard finder, and plane finder. Feature finders

   are plugin-based, so you can create your own.



The second configuration file specifies the configuration for optimization.

This specifies several items:



 * base_link - Frame used for internal calculations. Typically, the root of the

   URDF is used. Often `base_link`.

 * calibration_steps - In ROS2, multistep calibration is fully supported. The

   parameter "calibration_steps" should be a list of step names. A majority of

   calibrations probably only use a single step, but the step name must still

   be in a YAML list format.



For each calibration step, there are several parameters:



 * models - Models define how to reproject points. The basic model is a

   kinematic chain. Additional models can reproject through a kinematic

   chain and then a sensor, such as a 3d camera. For IK chains, `frame` parameter

   is the tip of the IK chain. The "models" parameter is a list of model names.

 * free_params - Defines the names of single-value free parameters. These

   can be the names of a joint for which the joint offset should be calculated,

   camera parameters such as focal lengths or the driver offsets for

   Primesense devices. If attempting to calibrate the length of a robot

   link, use `free_frames` to define the axis that is being calibrated.

 * free_frames - Defines the names of multi-valued free parameters that

   are 6-d transforms. Also defines which axis are free. X, Y, and Z can all

   be independently set to free parameters. Roll, pitch and yaw can also be

   set free, however it is important to note that because calibration

   internally uses an angle-axis representation, either all 3 should be set

   free, or only one should be free. You should never set two out of three

   to be free parameters.

 * free_frames_initial_values - Defines the initial values for free_frames.

   X, Y, Z offsets are in meters. ROLL, PITCH, YAW are in radians. This is most

   frequently used for setting the initial estimate of the checkerboard position,

   see details below.

 * error_blocks - List of error block names, which are then defined under their

   own namespaces.



For each model, the type must be specified. The type should be one of:



 * chain3d - Represents a kinematic chain from the `base_link` to the `frame`

   parameter (which in MoveIt/KDL terms is usually referred to as the `tip`).

 * camera3d - Represents a kinematic chain from the `base_link` to the `frame`

   parameter, and includes the pinhole camera model parameters (cx, cy, fx, fy)

   when doing projection of the points. This model only works if your sensor

   publishes CameraInfo. Further, the calibration obtained when this model is

   used and any of the pinhole parameters are free parameters is only valid if

   the physical sensor actually uses the CameraInfo for 3d projection (this

   is generally true for the Primesense/Astra sensors).



For each error block, the type must be specified. The type should be one of:



 * chain3d_to_chain3d - This error block can compute the difference in

   reprojection between two 3D "sensors" which tell us the position of

   certain features of interest. Sensors might be a 3D camera or an arm

   which is holding a checkerboard. Was previously called "camera3d_to_arm".

 * chain3d_to_mesh - This error block can compute the closeness between

   projected 3d points and a mesh. The mesh must be part of the robot body.

   This is commonly used to align the robot sensor with the base of the robot.

 * chain3d_to_plane - This error block can compute the difference between

   projected 3d points and a desired plane. The most common use case is making

   sure that the ground plane a robot sees is really on the ground.

 * plane_to_plane - This error block is able to compute the difference

   between two planes. For instance, 3d cameras may not have the resolution

   to actually see a checkerboard, but we can align important axis by

   making sure that a wall seen by both cameras is aligned.

 * outrageous - Sometimes, the calibration is ill-defined in certain dimensions,

   and we would like to avoid one of the free parameters from becoming

   absurd. An outrageous error block can be used to limit a particular

   parameter.



#### Checkerboard Configuration



When using a checkerboard, we need to estimate the transformation from the

the kinematic chain to the checkerboard. Calibration will be faster and more

accurate if the initial estimate of this transformation is close to the actual

value, especially with regards to rotation.



The simplest way to check your initial estimate is to run the calibration with

only the six DOF of the checkerboard as free parameters. The output values will

be the X, Y, Z, and A, B, C of the transformation. It is important to note that

A, B, C are NOT roll, pitch, yaw -- they are the axis-magnitude representation.

To get roll, pitch and yaw, run the ``to_rpy`` tool with your values of A, B,

and C:

```

ros2 run robot_calibration to_rpy A B C

```

This will print the ROLL, PITCH, YAW values to put in for initial values. Then

insert the values in the calibration.yaml:

```yaml

free_frames_initial_values:

- checkerboard

checkerboard_initial_values:

  x: 0.0

  y: 0.225

  z: 0

  roll: 0.0

  pitch: 1.571

  yaw: 0.0

```



[This tool](https://markhedleyjones.com/projects/calibration-checkerboard-collection)

can be helfpul for creating checkerboards.



#### Migrating from ROS1



There are a number of changes in migrating from ROS1 to ROS2. Some of these are

due to differences in the ROS2 system, others are to finally cleanup mistakes

made in earlier version of robot_calibration.



The `chains`, `models`, `free_frames` and `features` parameters used to be lists of YAML

dictionaries. That format is not easily supported in ROS2 and so they are now

lists of string names and the actual dictionaries of information appear under

the associated name. For instance, in ROS1, you might have:



```yaml

models:

 - name: arm

   type: chain

   frame: wrist_roll_link

 - name: camera

   type: camera3d

   frame: head_camera_rgb_optical_frame

```



In ROS2, this becomes:

```yaml

models:

- arm

- camera

arm:

  type: chain3d

  frame: wrist_roll_link

camera:

  type: camera3d

  frame: head_camera_rgb_optical_frame

```



NOTE: the "chain" type has been renamed "chain3d" in ROS2 for consistency (and to allow

a future chain2d).



Multi-step calibration is now fully supported. A new parameter, `calibration_steps` must

be declared as a list of step names. The `models` and free parameters are then specified

for each step. As an example:



```yaml

calibration_steps:

- first_calibration_step

- second_calibration_step

first_calibration_step:

  models: ...

  free_params: ...

second_calibration_step:

  models: ...

  free_params: ...

```



The capture poses can now be specified as YAML. The `convert_ros1_bag_to_yaml` script

can be run in ROS1 to export your ROS1 bagfile as a YAML file that can be loaded in ROS2.



#### Example Configuration



The UBR-1 robot uses this package to calibrate in ROS2. Start with the ``calibrate_launch.py``

in [ubr1_calibration](https://github.com/mikeferguson/ubr_reloaded/tree/ros2/ubr1_calibration)

package.



### Exported Results



The exported results consist of an updated URDF file, and one or more updated

camera calibration YAML files. By default, these files will by exported into

the /tmp folder, with filenames that include a timestamp of generation. These

files need to be installed in the correct places to be properly loaded.



The [fetch_calibration](https://github.com/fetchrobotics/fetch_ros/tree/indigo-devel/fetch_calibration)

package has an example python script for installing the updated files.



Within the updated URDF file, there are two types of exported results:



 * Changes to free_frames are applied as offsets in the joint origins.

 * Changes to free_params (joint offsets) are applied as "calibration" tags

   in the URDF. In particular, they are applied as "rising" tags. These

   should be read by the robot drivers so that the offsets can be applied

   before joint values are used for controllers. The offsets need to be added

   to the joint position read from the device. The offset then typically

   needs to be subtracted from the commanded position sent to the device.



If your robot does not support the "calibration" tags, it might be possible

to use only free_frames, setting only the rotation in the joint axis to be

free.



## The _base_calibration_node_



To run the _base_calibration_node_ node, you need a somewhat open space with a large

(~3 meters wide) wall that you can point the robot at. The robot should be

pointed at the wall and it will then spin around at several different speeds.

On each rotation it will stop and capture the laser data. Afterwards, the

node uses the angle of the wall as measured by the laser scanner to determine

how far the robot has actually rotated versus the measurements from the gyro

and odometry. We then compute scalar corrections for both the gyro and the

odometry.



Node parameters:



 * /base_controller/track_width - this is the default track width.

 * /imu/gyro/scale - this is the initial gyro scale.

 * ~min_angle/~max_angle how much of the laser scan to use when

   measuring the wall angle (radians).

 * ~accel_limit - acceleration limit for rotation (radians/second^2).



Node topics:



 * /odom - the node subscribes to this odom data. Message type

   is nav_msgs/Odometry.

 * /imu - the node subscribes to this IMU data. Message type

   is sensor_msgs/IMU.

 * /base_scan - the node subscribes to this laser data. Message type

   is sensor_msgs/LaserScan.

 * /cmd_vel - the node publishes rotation commands to this topic, unless

   manual mode is enabled. Message type is geometry_msgs/Twist.



The output of the node is a new scale for the gyro and the odometry. The application

of these values is largely dependent on the drivers being used for the robot. For

robots using _ros_control_ or _robot_control_ there is a track_width parameter

typically supplied as a ROS parameter in your launch file.



## The _magnetometer_calibration_ node



The _magnetometer_calibration_ node records magnetometer data and can compute

the _hard iron_ offsets. After calibration, the magnetometer can be used as

a compass (typically by piping the data through _imu_filter_madgwick_ and

then _robot_localization_).



Node parameters:



 * ~rotation_manual - if set to true, the node will not publish command

   velocities and the user will have to manually rotate the magnetometer. Default: false.

 * ~rotation_duration - how long to rotate the robot, in seconds.

 * ~rotation_velocity - the yaw velocity to rotate the robot, in rad/s.



Node topics:



 * /imu/mag - the node subscribes to this magnetometer data. Message type

   is sensor_msgs/MagneticField.

 * /cmd_vel - the node publishes rotation commands to this topic, unless

   manual mode is enabled. Message type is geometry_msgs/Twist.



The output of the calibration is three parameters, _mag_bias_x_, _mag_bias_y_,

and _mag_bias_z_, which can be used with the imu_filter_madgwick package.